Page 42 - Plastics News August 2021
P. 42

PRoDUCT NEwS





          Avient  Launches  New  Signal-Transparent  Syntegon  Launches

          TPEs For 5G Applications                                               New Pick-And-Place
                                                                                 Platform


                                                                                    yntegon has recently launched
                                                                                 Sits  new pick-and-place platform
                                                                                 Syntegon RPP. Syntegon Technology
                                                                                 has been offering robotic solutions for
                                                                                 process and packaging technology for
                                                                                 many years. With its newly developed
                                                                                 robotic  pick-and-place  platform,
                                                                                 Syntegon RPP, the company sets a
                                                                                 new standard in the automation of
                                                                                 packaging lines.  Each robotic cell of
                                                                                 the RPP platform can be configurated
              vient has  launched   two  facilitate  mmWave  transmission  to    individually to automate processes
          Apatent-pending Versaflex™ CE  maximize signal performance,” said Matt   such as feeding, handling and loading.
          thermoplastic elastomers (TPEs) for  Mitchell, director, global marketing of   The  core  functions  of   the  newly
          5G applications. The new Versaflex™  Specialty Engineered Materials at Avient.   developed RPP platform include
          CE 3140 formulations are transparent to  “Signal quality is critical to reaping the   quality assurance, user-friendliness and
          signals, delivering superior permittivity  benefits of 5G devices. Our specialty   efficient production processes. The
          and low signal-loss performance at  TPEs for 5G transparency provide   Syntegon RPP platform automates
          high frequencies to better enable high- phone case manufacturers with advanced   process steps such as handling, feeding
          speed transmission and connectivity.  solutions that allow them differentiate   and loading. The new robotics platform
          Consumer electronics manufacturers  their next-generation products and   is designed as a modular system. This
          are demanding better performance  delight end users.” Versaflex CE 3140   allows individual configuration of
          because at 5G’s high-end millimeter  grades are available globally, injection   the robotic cells. the modular RPP
          wave  (mmWave)  frequencies,  signals  moldable, and able to be overmolded to   platform, we can handle a wide variety
          are shorter. They face interference  PC, ABS, PC/ABS, and COPE. They   of  products. The Delta robots can
          from trees, windows, and even phone  are a natural color TPE that can be   be flexibly connected and, together
          cases that can cause transmission issues  easily colored to match design specs or   with transport modules, seamlessly
          for mobile devices.As a result, Avient  branding preferences. These TPEs are
          formulated these TPE materials to  the latest addition to Avient’s growing
          offer improved signal transmission up  portfolio of solutions with enhanced
          to mmWave frequencies. This higher  dielectric performance and capabilities
          frequency range is required for faster  for 5G applications. Recently Avient
          data transfer, higher data capacity, and  has collaborated with Oceanworks®
          lower latency (i.e., data transmission  to help customers incorporate recycled
          times).  New transparent Versaflex CE  ocean plastics in their products. Recycled
          3140 TPEs are targeted at accessories  ocean and ocean-bound plastics are those
          such as cases for phones and other  recovered from the ocean, waterways, and
          5G mobile devices. They deliver lower  ocean-bound collection zones within 50
          dielectric constant (Dk) and dissipation  km of a coastline. Building on the 2020   integrated into an overall system.
          factor (Df) performance compared to  launch of reSound™ R recycled content   Moreover, the platform can be scaled
          standard TPEs, resulting in less signal  thermoplastic elastomers (TPEs) created   to suit different production capacities,
          degradation. “As device manufacturers  with Oceanworks recycled plastics,  they   while multiple cells can be connected.
          launch 5G compatible products, phone  are now working on  expanded recycled   The open control software ensures
          case manufacturers need materials that  ocean plastics portfolio.      the seamless integration of the Delta
                                                                                 robots into the line.

                                                42   PLASTICS NEWS  AUGUST 2021



































                                                                                                                                                                       The excellent balance between transparency and stiffness of






                                                                                                                                                                       this innovative clarifier, its long-term stability, high thermal





                                                                                                                                                                       stability, high efficiency at low dosage and better filling proper-





                                                                                                                                                                       ties demonstrate that the additive addresses the current


                                                                                                             Enhancing Transperancy of                                 deficiencies of the polypropylene industry.













                                                                                                             Polypropylene is a Challenge                              Polypropylene is already the preferred choice for many packag-









                                                                                                                                                                       ing applications, due to the clarity that can be achieved with the





                                                                                                                                                                       clarifiers, and certainly because of the cost effectiveness of PP,





                                                                                                             From a sustainability point of view, life cycle analysis   low density, excellent stiffness/impact balance, and thermal and







                                                                                                             shows that the environmental footprint of polypropylene   chemical resistance.






                                                                                                             is very favourable relative to other clear packaging



                                                                                                                                                                       Its excellent taste and odour properties have furthermore

                                                                                                             options.PP has higher heat resistance than PET and could


                                                                                                                                                                       enabled it to be used in a wide range of food-contact applica-


                                                                                                             serve as a resin for hot-fill containers, without the need


                                                                                                                                                                       tions.


                                                                                                             for heat-setting.














                                                                                                             The major limitation of using PP as a packaging material






                                                                                                             is its lack of transparency.PP is a semicrystalline material







                                                                                                             with natural haze and is less transparent than polyeth-






                                                                                                             ylene terephthalate (PET) and polycarbonate (PC), or






                                                                                                             glass.Technological developments are improving the






                                                                                                             appearance of polypropylene but challenges remain.














                                                                                                             New additives called clarifying agents have been intro-






                                                                                                             duced to be incorporated in random copolymers of PP to






                                                                                                             achieve the desired clarity, haze reduction, easy disper-






                                                                                                             sion of clarifying agents.















                                                                                                             Organoleptics like taste and odour , high degree of






                                                                                                             clarity in PP resins is achieved with Clarizol 3G ( DMDBS)   As compared to existing product range , it offers drastic haze



                                                                                                                                                                       reduction, Along with enhancement in the properties like rigidi-

                                                                                                             offered by Kevichem Colour Pvt Ltd.


                                                                                                                                                                       ty, heat distortion temperature,dimension stability and luster,






                                                                                                                                                                       optical and physical properties. , and is cost-effective as well.


                                                                                                             Clarizol a typical nucleating agent has a surface charge






                                                                                                             that is opposite to the partial charge of the chemical    It is said to be suited to random copolymers for thin-wall






                                                                                                             moiety of the polymer. It accelerates its rate of crystalli-  injection molding of food containers and stretch-blow molding







                                                                                                             zation and melting point is greater than the melting point  of bottles. It significantly reduces longer cycles.






                                                                                                             of the melt processible polymer. Which can be offered in






                                                                                                             powder as well as masterbatch form as per client require-  Kevichem Colour Pvt Ltd pioneered into producing Clarizol with






                                                                                                             ment.                                                     a production capacity of 400 MT per year in Gujarat state. We



                                                                                                                                                                       envisage our production capacity to increase to 2400MT by the





                                                                                                                                                                       end of 2022. Our mission is to provide uncompromising high


                                                                                                             Clarizol forms nuclei for the growth of crystals in super-


                                                                                                                                                                       quality products, so we are also working on backward integra-


                                                                                                             cooled polymer melt. It is typically characterized as an

                                                                                                                                                                       tion of Clarifier (which is solely provided by Kevichem Colours



                                                                                                             insoluble particulate that increases the rate of crystalliza-  Pvt Ltd.)






                                                                                                             tion.














                                                                                                             When semi-crystalline polymers crystalize from the melt







                                                                                                             (typically during the cooling phase of a process) the






                                                                                                             lamellae organise from primary nucleus to form complex






                                                                                                             macro-structure called spherulites. These spherulites






                                                                                                             continue to grow until they impinge on an adjacent






                                                                                                             spherulites of which point the growth ceases.














                                                                                                             Clarizol is a sorbitol based clarifier that meets all the






                                                                                                             requirements of the polypropylene industry: clarity,







                                                                                                             gloss, stiffness, impact strength, heat resistance, organo-






                                                                                                             leptics and low warpage. Its inclusion in homopolymer






                                                                                                             and random copolymer, including controlled rheology






                                                                                                             grades, shows no signs of chemical degradation and






                                                                                                             does not affect the organoleptics of the finished article.






                                                                                                             As a clarifier, Clarizol imparts low haze, as well as main-






                                                                                                             tains an excellent impact stiffness balance. These proper-






                                                                                                             ties are extremely important in thin walled applications






                                                                                                             such as yoghurt containers and food containers.
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