Page 43 - Plastics News December 2021
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PRoDUCT NEwS





          Melodea Develops Two Recyclable Cellulose                              Suntor y Gr oup

          Barrier Coatings                                                       Introduces Plant-Based

                                                                                 PET Bottle prototype

                                                                                   apanese beverage company Suntory
                                                                                 JGroup has developed a prototype
                                                                                 polyethylene  terephthalate  (PET)
                                                                                 bottle made entirely from plant-based
                                                                                 materials.The prototype was developed
                                                                                 using a plant-based paraxylene derived
                                                                                 from wood chips, which had been
                                                                                 supplied by US-based sustainable
                                                                                 technology company Anellotech. The
                                                                                 paraxylene was converted to plant-
                                                                                 based terephthalic acid (PTA) and
                                                                                 combined with pre-existing plant-based
                                                                                 monoethylene glycol (MEG) from
                                                                                 molasses to make the bottle prototype.
            srael-based green technology start-up  do not compromise products’ quality   In a statement, Suntory Group said it
          IMelodea has developed two recyclable  or performance and can be used for   plans to use the bottle for its Orangina
          cellulose-based barrier coatings to  both solid and liquid items. In addition   brand in Europe and its Suntory
          protect packaged products and reduce  to being recyclable, the coatings are   Tennensui bottled mineral water brand
          plastic waste.The first of these products  compostable and non-toxic for people   in Japan.Suntory MONOZUKURI
          is MelOx, a high-performance, plant- and the environment.The high-barrier   Expert executive officer Tsunehiko
          sourced barrier coating that can prevent  coatings can be applied to a broad   Yokoi said: “We’re delighted with this
          products  from  the  transmission  of   range of packaging products, including
          oxygen, oil and grease.The company   pouches, lids and food and beverage
          has also developed Melodea VBcoat, a   cartons. They are currently being trialled
          coating designed to stop water vapour,   by a number of  companies in the
          oil and grease from coming into contact   industry. Melodea chief financial officer
          with goods. Melodea uses wood pulp as   Zvika Weiss said: “Our cellulose-based
          a raw material to create barrier coating   barrier coatings offer an economically
          instead of traditionally used materials   affordable,  naturally abundant and
          such as plastics and aluminium. The   sustainable alternative to oil-based
          company extracts cellulose nanocrystals   products. “Our coatings can easily be
          from wood pulp from industrial forests   integrated into standard industrial coating
          using its patented technology. Melodea   lines, including slot dies, rod coaters and   achievement, as it brings us one step
          CEO and co-founder Shaul Lapidot said:   gravures.” Earlier this year, US-based   closer to delivering this sustainable
          “Cellulose, the primary building block   compostable packaging company World   PET  bottle  into  the  hands of   our
          of the cell walls of all plants, is the most   Centric introduced a range of takeaway   consumers.“The significance of this
          abundant biopolymer on the planet.   boxes with bio-based linings as part of   technology is that the PTA is produced
          “It provides plants with extraordinary                                 from non-food biomass to avoid
          strength and is a lightweight—yet   its NoTree packaging line. Melodea was   competition with the food chain while
          strong—material. “We found that this   founded in 2010 by researchers from the   MEG is also derived from non-food
          bounteous and renewable material   Hebrew University in Israel and industrial   grade feedstock.” The production of
          can be utilised to produce novel, eco-  composite experts from the clean-tech   the plant-based bottle prototype is
          friendly packaging alternatives for the   sector to address different environmental   expected to reduce carbon emissions
          packaging industry.” According to   challenges, the most pressing one being   ‘significantly’ compared with that of
          Melodea, the sustainable barrier coatings   the plastic waste challenge.  petroleum-derived virgin bottles.


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