Page 37 - Plastics News January 2018
P. 37

FeAtures



         PET the distinctive Packaging option


         PET is currently a favorite for bottlers as its use results in cost savings for raw polymers, energy and
         transportation.

             s a bottling solution it is undeniable that PET    •   It has high impact and tensile strength and therefore
          A(Polyethylene terephthalate) plastic has the upper       ideal for carbonated products which exert high
          hand over all other alternatives such as glass and metal.   pressure inside containers
          Plastic has an array of qualities that make it an irresistible   •   It has low permeability to oxygen, carbon dioxide and
          option for many brand owners, and which include light     water thus ably protecting product and assuring shelf
          weight, minimal wastage, versatility, ability to take     life
          attractive and unique designs, and a carbon neutral
          footprint. Taking all this into perspective, things can only   •   Good chemical resistance
          be expected to get better for the growing PET plastic   •   It’s  lightweight. This  allows  for  cheaper  shipping,
          bottle  manufacturing  industry,  and  indeed  the  wider   excellent shelf utilization and sufficient stacking
          plastics industry.
                                                                •   Zero-leakage  of PET bottles. This is as a result of
          There are lots of numbers in support of this position. A   having an injection-molded neck finish and a base
          study by Research and Markets found that the 2014 global   that doesn’t feature a weld line
          production of plastic containers stood at 50.1 Million
          Metric Tons (MMT). By 2020 this is expected to rise to   •   It allows for a wide range of design flexibility in terms
          67.9 MMT. That 2014 figure was worth $273.15 billion; the   of size, shape, color, neck finish, etc and moreover it
          2020 figure is expected to be $388.35 billion. It is also a   is completely recyclable.
          known fact that  plastic bottles and jars constitute an   Designing PET bottle
          estimated 75% of all plastic containers by weight. Also,
          PET and HDPE (high-density polyethylene) make up 86%   In designing a new PET bottle, structural qualities are
          of the plastic container market.                      given priority over aesthetics.The following illustrations
                                                                will help to clarify why this is so.
          PET is currently a favorite for bottlers as its use results in
          cost savings for raw polymers, energy and transportation.   a)  A bottle intended to store a carbonated drink must
                                                                    be able to withstand the carbon dioxide pressure
          Their PET bottle designs are a hit with their customers   (typically 4 atmospheres) and maintain shape during
          considering their attractive packaging and sustainability   storage (which involves stacking). Such a bottle must
          qualities. Of note is that PET plastic bottles are increasingly   therefore  have  the  required  wall  thickness,  base
          being used for beer bottling. As a matter of fact Sidel was   design and adequate top load strength.
          innovative in launching  world’s first ever pasteurizable
          lightweight PET bottle for beer with a non petaloid base   b)  A  bottle intended for packaging  juice  or  other
                                                                    perishable  should  be  able  to  withstand  hot-filling
          All these details make for exciting prospects. Some of the   conditions that would cause a standard PET bottle
          reasons why PET is an ideal packaging material include:   to shrink and deform.
          •   Excellent clarity  thus  making  it ideal for  product   c)  Where a bottle is designed to be lightweight with an
              presentation                                          aim to lower production costs, provisions must be
          •   It does not alter product taste — thereby complying   made to assure its rigidity. Ribs/ridges can be added
              with international food contact regulations           in this case to prevent collapsing.
          •   Structural toughness which prevents breakage during   The point here we are discussing is that of late design
              production, warehousing and transportation        in PET bottle have become trendy and more and more
                                                                customers want to have light weight PET with a variety
          •   It is shatter-proof. In the event of failure a container
              will split but not shatter                        in base.  The use of PET is steadily gaining market





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