Page 37 - Plastics News January 2022
P. 37

FEATURE






                                                        a core pin that forms a  the velocity and viscosity of the molten
                                                        through hole. The design,  material at the precise time it impinges
                                                        or configuration, of how  against the core pin. If you experience
                                                        a core pin is retained also  a problem with core-pin deflection, it
                                                        has a significant affect  can often be overcome by profiling the
                                                        o the maximum L/D        injection velocity. Reduce the velocity just
                                                        ratio. I combined all this   before the material hits the pin, and then
                                                        information and did some   speed it back up to the desired velocity a
                                                        interpolating to derive a   short distance beyond the pin. This can
                                                        more user-friendly chart, as   increase the effective L/D ratio by two to
                                                        shown. Keep in mind, these   four points. The L/D ratio guidelines
                                                        values are strictly rules of   in the chart are based on the material
                                                        thumb. There is only one   flowing from one direction. When a part
          sources. As the diameter of a core pin        way to get a more accurate   design has an extremely large L/D ratio,
          increases, so does its maximum L/D  prediction on whether a core pin (or even   for example a pen barrel or a syringe, two
          ratio. A core pin that forms a blind  a core) will deflect, and that is with a   or more gates are typically incorporated.
          hole has a much lower L/D ratio then  flow analysis. A flow analysis can predict   Multiple opposing gates can often allow
                                                                                 L/D ratios as high as 15:1 to 20:1.






















































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