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          Copper: The secret weapon of injection molding



               hen it comes to injection molding, a main        conductivity of almost 400 (W/(m*K)) and a great electrical
          Wcharacteristic you want to be looking for in materials   conductivity of 5.96×107 σ (S/m) at 20° Celsius. Thanks
          is thermal conductivity. If plastic objects are to be   to its excellent thermal conductivity combined with its
          manufactured,  the  molten  plastic  needs  to  cool  down   malleability, copper is the best choice for injection molds
          as quickly as possible to increase productivity. It turns   that there is. It can increase production speed by 15 - 40
          out that there is a prime candidate for industrial heat   % because it can be heated and cooled very quickly. The
          exchanging among metals, and it is called copper.     only problem is that with its great malleability comes a
                                                                slight deficit in hardness. Therefore, copper is often mixed
          The reddish-gold metal we call copper is the first metal
          that humans ever worked. It is primarily found in minerals,   with other materials to make it stronger for different kinds
          is very malleable and was first hardened by adding tin,   of industrial  uses, which results in  considerably  useful
          creating the alloy we call bronze, after which an entire   materials. These materials are not only highly conductive,
          historical period is named.                           they also do not produce sparks, are nonmagnetic and
                                                                resistant to corrosion, which makes them usable for many
          Annealed copper (H040) has a minimum hardness of 40HV   different purposes.
          and a minimum tensile strength 200 N/mm2 (R200). Fully
          cold worked copper (H110) has a hardness of           Copper saves resources and is environmentally
                                                                friendly
          110HV  minimum  and  a  tensile  strength  of  360  N/mm²   Copper is not only the ideal material for heat exchange
          (R360) minimum. Copper is used mainly in electrical   and many other uses, it is also the material of the future,
          equipment such as wiring and motors nowadays, and when   partly because it is used so frequently in renewable energy
          it comes to industrial machinery, heat exchangers are the   systems. According to the European Copper Institute,
          main use of copper. Why exactly is that?
                                                                Copper consumption will rise by more than 40 % until
          Copper in the use for injection molds                 2035. It also helps that copper can be recycled without
          Machinery parts that are involved in heat exchange like   any loss of performance, which requires up to 85 % less
          injection molds need to be highly conductive, machinable   energy than primary production.
          and resistant to corrosion. Copper has a notable thermal   In conclusion, it seems obvious that if you work in the
                                                                          industrial sector, copper should definitely be
                                                                          on your radar, especially if you work in the
                                                                          plastics industry. At AMPCO METAL, we have
                                                                          known about the advantages of copper since
                                                                          1914. Ask us about copper and we will be happy
                                                                          to advise you about how it could benefit you
                                                                          and your company.

                                                                          AMPCO METAL INDIA PVT LTD A-8/4, At Village
                                                                          - Nighoje Chakan MIDC, Phase IV, Tal: Khed,
                                                                          Pune – 410501 MAHARASHTRA, INDIA
                                                                          TOLL FREE PHONE: 1800 2666 810
                                                                          Tel: +91 2135 610810 |Fax: +91 2135 610811
                                                                          Email: infoindia@ampcometal.com |
                                                                          CIN: - U28112PN2012FTC14468


          Copper saves resources and is

          environmentally friendly

                                        66
                                        64
                               2020
                        March
          Plastics N
          Plastics News   March 2020
                   ews
          Copper is not only the ideal material for heat exchange and many other uses, it is
          also the material of the future, partly because it is used so frequently in renewable
          energy systems. According to the European Copper Institute, Copper consumption
          will rise by more than 40 % until 2035. It also helps that copper can be recycled
          without any loss of performance, which requires up to 85 % less energy than primary
          production.
          In conclusion, it seems obvious that if you work in the industrial sector, copper
          should definitely be on your radar, especially if you work in the plastics industry. At
          AMPCO METAL, we have known about the advantages of copper since 1914. Ask
          us about copper and we will be happy to advise you about how it could benefit you
          and your company.


        AMPCO METAL INDIA PVT LTD
          A-8/4, At Village - Nighoje
           Chakan MIDC, Phase IV, Tal : Khed,
           Pune – 410501 MAHARASHTRA, INDIA
           TOLL FREE PHONE: 1800 2666 810
           Tel: +91 2135 610810 |Fax: +91 2135 610811
           infoindia@ampcometal.com
           CIN:- U28112PN2012FTC144688
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