Page 38 - Plastics News Issue May 2025
P. 38

COMPANY NEWS




          Who said compression


          moulding is behind us?





                                                                                  sile strength. Parts can also be
                                                                                  more sustainable as bio-based
                                                                                  materials are increasingly be-
                                                                                  ing used.  Valued globally at
                                                                                  USD 12.4bn in 2023, the com-
                                                                                  pression moulding market is
                                                                                  projected to double to USD
                                                                                  25.1bn by 2032i.

                                                                                  The compression process

                                                                                  Compression moulding is a
                                                                                  forming method that relies on
                                                                                  heat and pressure  to mould
                                                                                  plastic materials. The first step
                                                                                  involves creating a strong, pre-
                                                                                  cise metal tool that is designed
                 homas Catinat, Operations Manager at
                 Broanmain Plastics, explores the lasting       to the required dimensions and shape.
          Tlegacy of compression moulding, includ-              A compression moulding machine places partial-
          ing the application advantages of this technique.     ly heated material into the open, heated mould

                                                                cavity. Broanmain offers compression mould-
          “For stronger and more wear-resistant parts
          produced in lower volumes, compression mould-         ing using Bulk Moulding Compound (BMC). This
          ing and direct screw transfer (DST) remain ex-        composite is a polyester ‘dough’ material that
          tremely valid and popular options,” observes          is manually put into the tool in pre-measured
          Thomas.                                               amounts.

                                                                The mould is closed with a top force or plug
          For sectors like aerospace, automotive, trans-
          port, utilities, marine, electronics and renewable    member, and pressure and heat are applied
          energy, compression moulding is undergoing a          to ensure the material reaches all parts of the
          bit of a resurgence. This is mainly attributed to     cavity. The part is cured until the material sets
          these industries using more advanced compos-          into shape. Finally, it’s removed from the tooling
          ite materials.                                        where it’s trimmed down. If intricate details are
                                                                required, these are often created on a CNC mill.
          In many  instances, compression  moulded
          parts are more durable as a result of the ten-        DST is a hybrid of compression and injection



             38   PLASTICS NEWS                                                                      May 2025
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