Page 28 - Plastics News October 2016
P. 28

FEATURES

“Convenience is the most important factor for people                     controlled tooling and vacuum forms the components on
deciding what to do with the items they no longer need,”                 a large-format 10-by-18-foot rotary thermoformer from
said SFGoodwill Director of Donations Leslie Bilbro in a                 Modern Machinery of Beaverton Inc. For finishing the parts,
news release. “Paradoxically this is why many textiles end               Ray uses a fully-automated six-axis trimming station from
up in landfill. Historically it’s just been easier to throw              Fanuc Corp.

them away. Responding to today’s urban lifestyle, our goBin              Goodwill directly distributes an optional electronic
will help people to do the right thing for the environment               module to the end users. Donors can scan a QR barcode
and for their fellow residents who need a second chance                  to receive a tax receipt via email, and an internal sensor
in life.” Ray Products uses standard ABS sheet in forming                automatically alerts the local Goodwill that a bin is full
the goBin components with starting thicknesses of 0.25                   and in need of emptying. Locations or regions not opting
inch for the sides and 0.125 inch for the lid.                           for the electronic component empty goBins the traditional
“The original design was created with a three-part                       way, when the bins’ monitor or building manager notifies
assembly for the sides of the bin to accommodate a                       Goodwill about the need for a pickup.
thermoformer with a smaller capacity than ours,” said
Middleton. “Because our equipment can thermoform up to                   Typically, Ray Products ships each bin to its final location
a full 10-by-18 feet with up to 40 inches of depth, we were              in ready-to-assemble form.
able to consolidate those three parts into just two. This
helped to lower the per-unit costs, increase the rigidity                “We handle everything from thermoforming to applying
of the final product and make on-site assembly quicker                   graphics and packaging each unit with assembly
and easier.” Ray Products uses cast-aluminum temperature-                instructions and hardware,” Middleton said. “When
                                                                         Goodwill is ready to deploy more units, they just let us
                                                                         know, and we ship them out to their final destinations.”

                                                                         In India Charity has grown up remarkably as well. . The
                                                                         supply side of the philanthropic ecosystem has also kept
                                                                         pace. The nonprofit sector and its support networks have
                                                                         driven philanthropy in India. For some Indians at least,
                                                                         giving the old fashioned way seems to make most sense.
                                                                         They see someone in need and they reach out with a
                                                                         helping hand, in an act of giving that goes unrecorded.
                                                                         With the new designs and concepts plastics has its use
                                                                         across the spectrum and one should not be cynical and
                                                                         blame the industry for all the wrong doings.

Ian Strachan named Thermoformer of the Year

Ian Strachan, the newest Thermoformer of the Year, said developing an early thermoformed
margarine tub for Unilever was “a game changer” in his 45-year career in thermoforming.

        An S t r a c h a n w a s n a m e d                               originally were injection molded. Strachan joined Nampak
                               T h e r m o f o r m e r o f t h e Ye a r  Ltd.’s Mono Containers unit in South Africa in 1974,
                          Strachan spoke about his experiences,          as managing director. The packaging maker did steam
                          in thermoforming and as a South                chest molding, injection molding, made paper cups, and
                          African learning from experts in               thermoformed lids for its foam cups on two small Illig
                          the United States, during an awards            machines. It was a modest start in thermoforming.
dinner at the Society of Plastics Engineers’ Thermoforming
Conference in Schaumburg. “This is certainly the honor                   That changed the day people from Unilever paid a visit.
of my life,” he said. “Thank you.” Plastic margarine tubs                “They walked in and said to me, ‘How would you like to
                                                                         make margarine tubs?’ And I said, ‘Why not? It’s simple.

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