Page 48 - Plastics News Issue October 2025
P. 48
COMPANY NEWS
FROM AI TO SUSTAINABILITY: ENGEL SHOWCASES
THE FUTURE OF PLASTICS PROCESSING
tive foil, applying color and pattern in one step.
By combining these processes, rear-end light
modules can be produced with both function-
ality and decoration—eliminating the need for
downstream hardcoating. An great example is
showcased at the K 2025: On ENGEL’s duo 700
machine with 7,000 kN clamping force, large
visible parts (up to 600 × 240 mm) are molded
in compact cells with the help of a viper 40 linear
robot. The result: reduced cycle times, more ef-
ficient production, and greater design freedom.
Another innovation focuses on precision for
Looking Ahead emerging mobility solutions. Using the insert
150 vertical machine (1,500 kN clamping force),
The global plastics industry is moving toward a ENGEL demonstrates the fully automated over-
future defined by efficiency, sustainability, pre- molding of liquid silicone rubber (LSR) seals di-
cision, and digital intelligence. ENGEL’s innova- rectly onto sensitive gas diffusion layers for fuel
tions demonstrate not only how these trends cells. With the help of an easix articulated robot
are unfolding but also how technology can pro- and rotary table mold, seals are applied with ab-
vide practical, commercially viable answers.
solute accuracy in a small footprint—supporting
the shift toward alternative drivetrains.
By focusing on integrated systems, smarter ma-
terials use, and AI-driven optimization, ENGEL is Lightweighting: Plastics Competing with
helping processors remain competitive in a rap- Metals
idly changing landscape.
Lightweighting is no longer just about reducing
Automotive: Integration of Function and vehicle weight—it is a cross-industry trend driv-
Design ing efficiency and sustainability. ENGEL is setting
In the automotive sector, design requirements benchmarks by combining two of its proprietary
are growing more complex while manufacturers processes: fluidmelt, which creates hollow plas-
seek to simplify production steps. One way EN- tic structures by controlling gas during injection
GEL is addressing this is through the combina- molding.
tion of clearmelt and foilmelt technologies. Organomelt - composite technology
Clearmelt uses polyurethane (PU) to flood a sur- Together, these technologies produce high-per-
face with a transparent, scratch-resistant pro- formance parts that are both light and strong.
tective layer. One showcase is a hollow bicycle handlebar
molded on a tie-bar-less victory 180 (1,800 kN
Foilmelt injects thermoplastics behind a decora- clamping force) presented at the show. Rein-
48 PLASTICS NEWS October 2025
