Page 25 - Plastics News April 2019
P. 25

FeAtures



          Testing Polystyrene: Why The Weakness?


         There are numerous ways in which a plastic utensil can fail and there are a range of factors that impact
         physical properties of a product like plastic utensils be it a fork ,cup or a plate


              e’re going to discuss a hypothetical situation, similar   are many reasons why that might be happening: improper
         Wto the ones we might receive with a product across    copolymer ratio, exposure, contamination, or degradation.
         the many industries we work with here at SGS PSI. Let’s   A range of factors can impact physical properties of a
         assume that a new client has an issue with plastic utensils–  product like plastic utensils. If the mix of polymers used in
         the kind you might buy for a picnic–that keep breaking   the product are not correct, the resulting utensil might be
         during normal use. They’re going to work with us while   too brittle and end up snapping in half. Nuclear Magnetic
         we perform failure analysis using various techniques to   Resonance Spectroscopy (NMR) analysis may be used to
         determine the exact cause of the failure.
                                                                determine the ratio of copolymers.
         Throughout our discussion, we will examine some of the   We use size exclusion chromatography (SEC) to determine
         ways a plastic utensil–or any polystyrene-based product–  the molar mass of the polymer. If the broken spoon’s
         might fail. By examining first exactly what polystyrene   polymers have a smaller molar mass than a spoon that
         is and then looking at some of the ways it is known to   is able to successfully scoop ice cream, then we have
         fail, we can walk you through, briefly, and explain what   reason to suspect that something is causing degradation.
         working with an independent testing lab might look like   From there, we can perform other analyses to determine
         for you or your company.                               causation.

                                                                UV-degradation is one such example. If the plastic utensil
                                                                polymer is missing key additives, extended sunlight or
                                                                oxygen exposure can make the utensils brittle or discolor
                                                                them. To determine if that has happened, we use High-
                                                                Performance Liquid Chromatography (HPLC), Liquid
                                                                Chromatography–Mass Spectrometry (LC-MS), and Gas
                                                                Chromatography–Mass Spectrometry (GC-MS), all of which
                                                                separate compounds in polymers and provide identity of
                                                                individual components. Through those testing methods,
                                                                we’ll be able to determine which additive is missing. These
                                                                same tests can be used to determine if the utensil failure
         Before we dive into testing, it’s important to understand   was caused by contaminants or solvents.
         the polymer in question. Fortunately, we have decades of
         experience in polymer science and independent testing   Another test for that cause is Scanning Electron Microscopy
                                                                (SEM): An analysis in which a beam of electrons generate
         to help inform us.
                                                                signals at the surface of a solid object that can be used to
         Polystyrene is a synthetic hydrocarbon composed of     determine texture, chemical composition, and crystalline
         styrene. It is usually a thermoplastic polymer and is a   structure. This analysis can be used as well to look for signs
         common plastic for many applications due to its low    of environmental or physical contaminants, manufacturing
         cost  and  durable  properties.  Polystyrene  is  incredibly   defects, or use stresses.
         widespread and is used in many modern manufacturing    This hypothetical situation is not far-fetched at all. As you
         processes.
                                                                learned from this one test case, the reasons for failure
         There are numerous ways in which a plastic utensil     can be incredibly varied. Everything from production and
         can fail: snapping in half, lacking rigidity, unattractive   physical composition to outside factors like UV degradation
         discoloration, etc. Let’s say your spoons keep breaking   can influence a material–and often there is more than one
         in your ice cream: an endlessly annoying problem. There   cause involved at a time.



                                                                                   25    April  2019   Plastics News
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