Page 38 - Plastics News November 2025
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FEATURE NEWS








          After rigorous testing, both chars performed well,    tivated carbons from mixed household plastics
          but microwave activation required less energy.        at laboratory scale. The results were as follows:
          Microwave activation required a shorter activa-
          tion time and lower activation temperature, and        Activation Method        Cost per Equivalent AC Amount
                                                                 Conventional Activation  £4.85
          thus, required 5x less energy than conventional
                                                                 Microwave Activation     £4.22
          activation. Plotted thermogravimetric curves of
          both chars suggest that the microwave-activat-        While these costs currently exceed the commer-
          ed samples exhibited smaller micropore width.         cial price of activated carbon derived from crop
          Since micropore size highly influences CO2 up-        residues  (£2.25),  the  researchers  attribute  this
          take, this difference in width is significant for ef-  difference primarily to higher electricity costs
          fectiveness.                                          in the United Kingdom. As production scales up
                                                                and energy costs stabilize, the economic gap is
                                                                expected to narrow considerably.

                                                                Toward a Circular and Low-Carbon Future

                                                                This approach demonstrates strong potential
                                                                for commercial-scale application. By integrating
                                                                mixed-plastic recycling with CO  capture tech-
                                                                                                  2
                                                                nology, this process could transform household
                                                                plastic waste into valuable environmental mate-
          Microwave-activated samples presented a high-
          er CO2 uptake capacity than conventionally-ac-        rials.
          tivated samples. Image courtesy of Household          Ultimately, microwave-assisted activation not
          mixed plastic waste derived adsorbents for CO2        only improves energy efficiency but also en-
          capture: A feasibility study.
                                                                hances carbon adsorption performance, paving
          Costs and Scalability: Pathway to Commercial          the way for accessible, scalable, and sustain-
          Adoption                                              able waste-to-carbon solutions that contribute
                                                                to both plastic circularity and carbon mitigation
          For any recycling strategy to succeed, it must        goals.
          also be cost-effective. Therefore, the study in-
          cluded a detailed cost analysis for producing ac-                              Source – Plastics Engineering

















             38   PLASTICS NEWS                                                                   November 2025
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