Page 33 - Plastics News September 2019
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          system, as well as other mold or machine movements,   In the end, the result of the prototype door project
          so that all functions are perfectly synchronized. Another   exceeded expectations. Compared with the steel version,
          DGYDQWDJH  FLWHG  IRU  :,7  LV  WKH  FRROLQJ  HIIHFW  RI  WKH   the plastic-framed door module reduced weight by 9 kg.
          ZDWHU LQVLGH WKH FKDQQHO  :DWHU FDQ FRRO WKH SRO\PHU   The new door passed all essential validation checks and
                                          40 times better       could be assembled now in production vehicles. Cycle time
                                          than gas, so the      was around 90 sec, which was longer than the original
                                          dimensional stability   target, but acceptable. Stiffness and other mechanical
                                          and resistance to     properties were about 5% better than predicted.
                                          deformation required   Automobile manufacturers like Renault and Nissan are
                                          for demolding are     already using plastics in components like tailgates. The
                                          achieved very         Renault door project demonstrated that is practical
                                          quickly. In fact, water   to also use thermoplastics even for large components
                                          injection reportedly   like doors and body panels. PME Fluidtec believes that
                                          can begin up to 10    similar results could be achieved in such components as
          sec earlier than with gas, without the risk of delamination   front ends, car seats, backrests, battery cases and wheel
          RU SHQHWUDWLRQ RI WKH ÁXLG LQWR DGMDFHQW WKLQ ZDOO DUHDV    ZHOOV  :DWHU LQMHFWLRQ PD\ SURYH LPSRUWDQW WR UHDOL]LQJ
          Thus, cycle time reductions of 15 to 25 sec can be achieved   such solutions by creating cavities that result in higher
          without adversely affecting product quality, according to   component stiffness.
          PME Fluidtec.
                                                                                             (Courtesy:Plastics Technology)



















































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