Page 66 - Plastics News Issue September2025
P. 66

IN THE NEWS









          extensive  distribution,  with  high  barrier  plastic   and Pharma
          films. The Oxygen transmission rates (OTR) and
          water vapor transmission rates (WVTR) are also          Segment   Application  Key    Barrier   Growth
                                                                                     Materials
                                                                                                         Driver
                                                                                               Focus
          important parameters that define the efficacy of       Food      Meat, Dairy,   EVOH, PA,   Oxygen,   Global
          these films.                                                     Ready     PET, PE   Moisture  shelf-life
                                                                           Meals
                                                                                                         extension
                                                                 Pharma    Tablets,   PVDC, Alu-  Chemical &   Stringent
          However, the innovation is not just about the                    Injectables,   Laminates,   biological   compliance
                                                                           Medical   Nylon     protection
          performance. Brands have become transparent                      Devices
          (literally), recyclable, and cost-effective - and      Nutraceuti-  Capsules,   Coated   Light, UV,   Functional
                                                                 cals      Powders   Paper,    Moisture  supplement
          these are the innovations that brands are driving                          Laminated           growth
                                                                                     Films
          towards packaging.
                                                                The answer is obvious: the two industries firms
          Pharma’s Demand for Precision and Protection
                                                                are experiencing  the exponential uptake of
          Whereas the food products age in presence of          high barrier plastic films, but they are different
          oxygen and moisture, the pharmaceutical prod-         in terms of the materials and drivers. Food is in
          ucts  which  largely  include  injectables  and tab-  pursuit of convenience and less wastage. Phar-
          lets, and the packaging films of medical devices      ma requires accuracy, traceability as well as 100
          have a much tighter control environment they          percent safety.
          need. Barrier films in pharma is not only about       The Science behind High Barrier Films
          extended shelf life. It is all about stopping con-
          tamination, molecular integrity and delivery ef-      What then makes these films have better ca-
          fectiveness.                                          pabilities? The solution is in the plastics fabrica-
                                                                tion technology that incorporates co-extrusion,
          Even a minor packaging compromise can have            lamination and metallization technology. When
          significant health consequences when it comes         such polymers are coated together to form a
          to high-barrier films for specialized drugs and       composite material, the manufacturer may con-
          nutraceuticals. The films used in this case should    struct film food packaging films or medical de-
          not only oppose moisture and oxygen, but also         vice packaging films having custom protection
          chemical leaching, sterilization processes and        against particular environmental influences.
          even radiations in certain instances.
                                                                How about a typical structure:
          Note, flexible packaging in pharma is adverse-
          ly  affecting  the  inflexible  packaging  standards.   Outer Layer (PET): Printable surface and me-
          Firms are also embracing plastic films in their       chanical strength
          shelf life enhancement into blister packs, sa-
          chets, transdermal patches, and biologics packs       Middle Layer (EVOH or PVDC): The barrier char-
          without compromising on the FDA, EMA, and             acteristics of the plastic package
          other worldwide regulatory requirements.
                                                                Inner Layer (PE or PP): Sealable surface and
          Market Insights: Adoption Trends Across Food          food contact compliance


             66   PLASTICS NEWS                                                                   September 2025
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