Page 73 - Plastics News July 2025
P. 73

TECHNOLOGY NEWS








          New series of Erema machines produce agglomerates




                                                                            the  feed  material  varies  greatly,  for
                                                                            example in terms of polymer, geom-
                                                                            etry and moisture, this combination
                                                                            ensures stable process control. The
                                                                            material is homogenised, degassed,
                                                                            preheated, and continuously fed into
                                                                            a short extruder without upstream
                                                                            drying.  The  machine  handles  up  to
                                                                            2.3 tonnes per hour.

                                                                            From the extruder, the partially
                                                                            melted material strand is fed directly
                                                                            through a melt pipe into the water-
          K                                                     ties of 280 to 380 kg/m  and a defined parti-
                                                                            cooled melt mill. Here, it is formed
                 2025 sees Erema launch the Agglorema
                                                                            into agglomerates with bulk densi-
                 generation of machines, a new recycling
                                                                                           3
                 system specially developed for process-
          ing heavily contaminated post-consumer waste.         cle size. Depending on the configuration, down-
                                                                stream drying can reduce the residual moisture
                                                                up to less than one percent. The process layout
          The new Agglorema system from Erema pro-
          cesses heavily contaminated plastic waste on a        is deliberately kept straightforward and robust.
          large scale to produce pourable agglomerates          The system capitalises on the advantages of ex-
          with a high bulk density that is ideally suited as    trusion, but significantly reduces process tem-
          feedstock for chemical recycling. Copyright: Er-      perature and energy consumption.
          ema GmbH
                                                                The Agglorema can be used to prepare feed-

          The machine processes film rejects with high lev-     stock materials for chemical recycling as well
          els of fluctuating moisture from sorting systems      as for mechanical recycling. Agglomerates pro-
          on a large scale to produce agglomerates with a       duced from mixed polyolefin fractions can be
          high bulk density that are an ideal feedstock for     used in the manufacture of simple components,
          chemical recycling, among other applications.         for example.

          Agglorema processes heavily contaminated              In addition to the new Agglorema system, Ere-
          waste streams with a low bulk density (from 30        ma also offers the Chemarema series, a solution
          kg/m ) and moisture contents of up to 12 per cent.    for chemical recycling in which the melt is fed
               3
          This is made possible by combining the Erema          directly into the reactor.
          Preconditioning Unit (PCU) with patented Coun-                                Source – RECYCLING magazine
          ter Current technology and a specially designed
          extruder screw. Even when the composition of

           July 2025                                                                         PLASTICS NEWS  73
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