Page 58 - Plastics News November 2025
P. 58

PRODUCT NEWS








          Machined vs. Cast Semi-Finished Plastics:


          What’s Right for Your Product?




                                                                cal Control (CNC machined plastics) to do to
                                                                achieve high precision and repeatability. The key
                                                                steps involve:
                                                                ♦   Material Selection: Selection of the correct
                                                                    plastic material depending on the needs of
                                                                    the application.

                                                                ♦   Design and Programming: The CNC machine
                                                                    must be programmed, and elaborate de-
                                                                    signs put together to perform the machining
                                                                    operations.

                                                                ♦   Machining Operations: It entails cutting, drill-
                                                                    ing, milling, or turning the plastic material
                                                                    with a number of tools to produce the end
                                                                    product.


                 he machined and the cast plastics are the      ♦   Finishing:  Coating  or  finishing  the  compo-
                 most important  questions in the plastic           nent using polishing or coating to make the
          Tmanufacturing world. Both approaches                     component look and work better.
          have unique pros and cons, and the decision is        Cast Plastic Manufacturing
          critical  with  regard  to  the  performance  of  the
          product, its cost, and scalability. This article will   ♦   Cast plastic manufacturing, on the other
          discuss the subtleties of machined plastic parts          hand,  requires that  liquid plastic  is poured
          and cast semi-finished plastics, their processes,         into a mold and allowed to harden. This is
          material choices, and uses to help you find the           usually applied to the making of complicated
          most suitable for your product.                           shapes and bigger components. The steps
                                                                    include:
          Understanding the Processes
                                                                ♦   Mold Design: The  final product is required
          Plastic Machining Process                                 to be of a desired shape, hence it requires

                                                                    designing a mold that resembles the desired
          Plastic machining is a subtractive process of
          manufacturing  whereby  one  cuts  away a  solid          shape.
          plastic block to get the required shape. The          ♦   Material Preparation: A plastic resin must be
          process involves the use of Computer Numeri-


             58   PLASTICS NEWS                                                                   November 2025
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