Page 56 - Plastics News September 2019

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-DSDQHVH SURIHVVLRQDO DQG KLVWRULFDO 33 ÀEHU SURGXFHU ͻ Customization of the pelletizing die head design
installed POLYSTAR’s recycling machine in Nagoya. Adopted according to different properties of material. To come
with the latest recycling technology and PLC control out with the best quality of recycled pellets.
system, the customer produced the excellent quality
of the PP recycled ͻ Embedded with the patented air cylinder piston
pellets and get back system to ensure the pressure of pelletizing blade
to their production constantly. To make the stable quality of recycled
line with the higher pellets with long terms operation.
added ratio to save In accordance with the development of “ Industry 4.0”.
their production cost This customer adopted with the advanced PLC + HMI
obviously. control system to optimize their routine production
By processing this PP management. Through “ Big Data Storage and Analysis”
specific properties process, the customer can track back the historical
material, POLYSTAR production record via the iCloud data storage zone and
customized the ÀQG RXW WKH UHDO URRWV FDXVH LI DQ\ WURXEOH KDSSHQLQJ
cutter compactor Furthermore, the PLC control system is embedded with
design and the remote control module, it allows the administrator
developed the to monitor even control the operation parameter from
VSHFLÀF FRPSDFWLQJ remote end. It also enhance the automation degree of
technology for the operation and shorten the timing of machinery repair
processing the and maintenance.
waste efficiently. So far, the Japanese customer is running with POLYSTAR’s
Furthermore, the recycling machine properly and keep increasing their
advanced cooling mechanism built inside the cutter production capability gradually. Averagely 0.30~0.35 kw/
compactor enables this heat-sensitive waste to be semi- kg power consumption performance make the customer
molten properly without any lumping happening . Hence, VDYLQJ WKH HQHUJ\ HIÀFLHQWO\ 7KH FXVWRPHU HVWLPDWHG
the project leader admired that POLYSTAR has solved the ROI (Return of Investment) of POLYSTAR’s recycling
their concern effectively and contribute the practical machine should be less than 1.5 years and will go with the
added-value for them. The unique compact and simplest VHFRQG PDFKLQH VRRQ :LWK 32/<67$5·V SURIHVVLRQDO DIWHU
design of the machine is also the key point which Japanese sales service support toward mechanical and electrical
customer decide to cooperate with POLYSTAR. operation system, the mechanical and electrical manager
The factory manager of the Japanese customer indicated of the customer mentioned that they are relived about
that, the size uniformity of recycled pellets is the critical the brand of POLYSTAR and will keep going with POLYSTAR
point related to the homogeneous level and quality of for sustainable cooperation.
WKHLU ÀQDO SURGXFW %\ XWLOL]LQJ 32/<67$5·V LQWHOOLJHQW
pelletizing system and patented air cylinder pressure
FRQWURO WHFKQRORJ\ LW VLJQLÀFDQWO\ VWDELOL]H WKH TXDOLW\ RI
the recycled pellets and enhance the level of production
automation.
Below are the latest technology development and core
EHQHÀW WRZDUG WKH JOREDO FXVWRPHUV
ͻ Integrated with smart driving module, enable to
control the cutting speed via the die head pressure
variation synchronously. To produce the uniformed
size quality of recycled pellets.

Plastics News September 2019 565658
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