Page 60 - Plastics News September 2019
P. 60

TECHNOLOGY




          Ultra-white beetle scales hold                         30& LQDXJXUDWHV LWV ¿UVW SODVWLF
          secret to creating sustainable                         to-fuel project

          paint from recycled plastic
                                                                     ukta Tilak, Pune mayor inaugurated Pune Municipal
             he structure of ultra-white beetle scales could     M&RUSRUDWLRQ·V  30&  ÀUVW SODVWLF WR IXHO SURMHFW LQ
          Thold the key to making bright-white sustainable       the city at Ghole road. Tilak said, “Pur O Fuel Pvt Ltd
          paint using recycled plastic waste, scientists         company invested Rs 3.5 crore in the project, which
          at the University of Sheffield have discovered.        is indigenous and will promote the ‘Make In India’
                                                                 scheme.” The mayor said that Pune is facing a tough
          Cyphochilus beetle scales are one of the brightest whites   task in garbage management as 1,700 to 1,800 metric
          in nature and their ultra-white appearance is created by   tonnes of garbage is generated in the city every day.
          the nanostructure in their tiny scales, as opposed to the   Considering the increased burden of waste generation
          use of pigment or dyes.Experts have now been able to   after merger of additional villages within PMC limits,
          recreate and improve on this structure in the lab using low   WKH FLYLF ERG\ LQ      ÁRDWHG D WHQGHU IRU VHWWLQJ XS
          cost materials -- via a technique which could be used as a   a plant for generating fuels from plastic waste in the
          sustainable alternative to titanium dioxide in white paint.  city through corporate social responsibility (CSR) funds
                                                                 of a private company. According to PMC, the plant can
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          Department of Physics and Astronomy, who led the       process four tonnes of plastic waste every day. The
          research, said: "In the natural world, whiteness is usually   civic body aims to generate 1,700 litres of fuel from
          created by a foamy, Swiss cheese-like structure made of a   plastic collected in the city. In their bid to get the best
          solid interconnected network and air. Until now, how these   out of waste, PMC has decided to turn plastic waste
          structures form and develop and how they have evolved
          light-scattering properties has remained a mystery.

          "Having understood these structures we were able to
          take plastic and structure it in the same way. Ideally, we
          could recycle plastic waste that would normally be burnt
          RU VHQW WR ODQGÀOO  VWUXFWXUH LW MXVW OLNH WKH EHHWOH VFDOH
          and then use it to make super white paint. This would
          make paint with a much lower carbon footprint and help
          tackle the challenge of recycling single-use plastics."

          7KH ÀQGLQJV VKRZ WKDW WKH IRDP\ VWUXFWXUH RI WKH EHHWOHV
          scales had the right proportion of empty spaces, which optimise   into ‘refuse-derived fuel’ (RDF) which consists largely
          the scattering of light -- creating the ultra-white colouring.  of combustible components, such as non-recyclable
                                                                 plastics, paper cardboard, labels and other corrugated
          To measure the tiny individual beetle scales, researchers   materials. These fractions are then separated at various
          used a technique called X-ray tomography, which is similar   processing steps, in order to produce a homogeneous
          to a CT scan but on a miniscule scale. The scientists used   material which can be used as substitute for fossil fuels.
          the X-ray imaging facilities at the instrument ID16B at   Dnyaneshwar Molak, chief, solid waste management
          the European Synchrotron Research Facility (ESRF) in   GHSDUWPHQW   30&   VDLG   ´:KLOH  WKH  HQWLUH  FRVW  RI
          Grenoble, France.Dr Stephanie Burg, a PhD researcher at   operations was incurred by the company, PMC provided
          WKH 8QLYHUVLW\ RI 6KHIÀHOG VDLG   7KLV UHVHDUFK DQVZHUV ORQJ   space for the establishment of the plant, concretising,
          standing questions about how the structure inside these   water and electricity connection. At least 1,460 tonnes
          scales actually form and we hope these lessons from nature   of plastic will be treated in this plant on a daily basis
          will help inform the future of sustainable manufacturing   eventually.”
          for paint."The team also used the instrument Larmor
          at the ISIS Spallation Neutron Source, which measured   According to Molak, the project will be operational in
          the nanostructure of the synthetic whites they made.   the next 4-5 months.



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