Page 34 - Plastics News August 2019
P. 34

INNOVATION IN RECYCLING TECHNOLOGY



         GMS EPE / XPS / EPS Recycling Plants


         GMS Plastic Machinery Pvt. Ltd., has developed many    ͻ   Reduced MFI as compared to advanced GMS
         models of Compact Fully Automatic Recycling Machine        Technologies, etc.
         especially for EPS / XPS waste wherein one must feed the
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         other end of the machine.                              is very less as compared to any traditional Recycling
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         GMS is aware how to feed EPE / EPS / XPS waste to our   technology as reprocessed material provide higher output
         extrusion equipment without degrading the waste. GMS   as against Granules produced from traditional machines.
         offers special design Screw and barrels which permit   :H KDYH FRQGXFWHG D FDVH VWXG\ RQ FRVW HIIHFWLYHQHVV WR
         homogeneous mixing, consistency of colours, etc. The GMS   a processor:
         Online Olio Dynamic Screen Changer permits reduction
                                                                ͻ   A moulder using Injection Moulding Machine producing
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         a button within seconds. This permits increase in output   Buckets, can achieve 3 Cycles a minute or 180 cycles
         and reduction in wastage, downtime, power consumption      per hour.
         and increase in output.                                ͻ   The same machine when using recycled granules
                                                                    made from our technological advanced equipment
         7KH :DWHU 5LQJ +RW 'LH )DFH &XWWHU 8QLW UHGXFHV ZDVWDJH    in Ratio of 20:80 (20 being recycled, 80 being Virgin)
         due to thread breakage which is more than 5% in strand
         pelletising equipment. It permits Compact Dry granules,    can achieve 220 cycles per hour.
         Consistent size, Virgin alike round pellets shape. The   ͻ  But when using recycled granules made from
         ÀQLVKHG JUDQXOHV FDQ EH HDVLO\ FRPSDUHG WR YLUJLQ DOLNH    traditional recycling equipment with cylindrical
         material because it has the same feel and look like any    shaped and uneven granules mixed with virgin
         natural granules.                                          material in the same Ratio of 20:80 can achieve only
                                                                    150 Cycles per hour.
         Recycling as everyone knows is a great boon to the
         environment. Advanced  Technology as compared to       ͻ   This means a clear savings of 10 to 12% in energy
         traditional recycling has many advantages:                 consumption only. Over and above there is additional
                                                                    savings in terms of time and labour.
         ͻ   Requires lesser labour and operators,
                                                                Another advantage of GMS advanced technology over
         ͻ   Fully Automatic Plants with clean room features,
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         ͻ   Granules can be directly bagged,                   ZDVWH   :LWK  7UDGLWLRQDO  7HFKQRORJ\  \RX  ÀUVW  QHHG  WR
         ͻ   No manual contact during processing,               produce lumps, grind them, and then recycle them again
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         ͻ   Reduced scrap generation during processing,        Stage recycling) machine which depletes the quality. GMS
         ͻ   Even round pellets,                                recycling Machines are Single stage machines which give
                                                                higher output using a single extruder with lower power
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                                                                requirements and higher quality Granules.
         ͻ   Lot of waste during Filter Change in terms and time,   EPE / EPS / XPS recycling were a huge problem especially
             energy and production,
                                                                with the very low (0.2 to 0.6) density waste. Thermoformed
         ͻ   Lot of gases remain trapped in the granules due to   Article producers and Insulation Sheet producers were
             un-vented Extruders,                               selling of their waste edge trims at very low prices and
         ͻ   Colour Variation due to degradation during Filter   loosing on expensive polymer. On the other hand, with the
             change.                                            surge in polymer prices, processors decided to adopt in
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                                                                saving cost of raw material but prevent them from selling
                                                                of the scraps at extremely low rates.



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