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Evonik plans to expand Coca-Cola bottler launches
production facilities in label recycling program
Birmingham
Anew initiative from Coca-Cola European Partners
Evonik plans to expand production facilities in (CCEP) will recycle some 70 metric tons of
Birmingham (Alabama, USA) and Darmstadt (Germany). waste each year from the production of Glacéau
This will create additional capacity for the production of Smartwater bottle labels. The new waste-saving
initiative at Coca-Cola's Morpeth,
biodegradable United Kingdom, site with waste
polymers management company Viridor,
marketed labelling and packaging solutions
globally company Avery Dennison, and
under the plastic processor PET UK. During
brand names the production process, self-
RESOMER® and adhesive labels are carried on
RESOMER® a transparent PET liner before
SELECT. These being applied to the Smartwater bottles. The liner
poly-lactic- then previously went into the waste stream. Now,
glycolic-acid (PLGA) copolymers are primarily used rather than becoming waste, these liners can now be
to manufacture bioresorbable medical devices and retained and used to make new products including
controlled-release formulations for parenteral drug PET staple fiber, strapping or thermoformable sheets,
delivery. According to reports the expansion will which can then be used to make trays. The initiative
involve construction of a new building adjacent to is expected to reduce the carbon footprint of CCEP’s
Evonik’s existing facility in Birmingham. Besides greater Morpeth factory by approximately 80-100 tonnes of
production capacity, the project will also result in new CO2 per year, which equates to approximately 15
production clean rooms and a laboratory for polymer homes’ electricity use over a year. CCEP’s Morpeth
contract research projects. Commissioning is slated for factory is the sole site in the U.K. to produce Glacéau
late 2018. Paul Spencer, Head of Biomaterials at Evonik’s Smartwater, which first launched in 2014. Last month,
Health Care Business Line, said, the factory announced a £14 million ($17.7 million)
investment to support the Smartwater brand, with a
"We expect the global demand for biodegradable new high-speed fully automated bottling line, more
polymers to continue to grow in the coming years. With than doubling production capability to 56,000 bottles
this in mind, we are currently investing to increase the per hour compared to the previous line’s capability
capacity of our production facilities in order to serve our of 18,200 bottles per hour. This year, the site expects
global customer base." The expanded plant in Birmingham to produce around 90 million bottles. Jane Buckley,
is the second investment to serve the growing market operations director of CCEP, Morpeth, said: “With
demand after the inauguration of the new manufacturing the recent site investment in Morpeth considerably
site in Darmstadt two years ago. The Darmstadt unit increasing production capabilities, it is more important
capacity will also be increased with the opening of a than ever for CCEP to reflect on its waste management
new production line. Moreover, Evonik will open an as a business.
applied technology laboratory in Darmstadt at the end of
the year to support its customers in the medical device “This initiative will be an effective step in recycling more
field. Its first facility of this kind was completed in 2015 of our waste, and working towards our commitment
in Shanghai (China). At these laboratories, customers to reducing the carbon footprint of the drink in the
receive prompt support for product development and consumer’s hand.
training in the use of Evonik products.
• December 2016 • Plastics News 40