Page 40 - Plastics News December 2016
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Company News                                                                  10

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Evonik plans to expand                                                Coca-Cola bottler launches
production facilities in                                              label recycling program
Birmingham
                                                                      Anew initiative from Coca-Cola European Partners
Evonik plans to expand production facilities in                           (CCEP) will recycle some 70 metric tons of
    Birmingham (Alabama, USA) and Darmstadt (Germany).                waste each year from the production of Glacéau
This will create additional capacity for the production of            Smartwater bottle labels. The new waste-saving
                                                                      initiative at Coca-Cola's Morpeth,
                                                       biodegradable  United Kingdom, site with waste
                                                       polymers       management company Viridor,
                                                       marketed       labelling and packaging solutions
                                                       globally       company Avery Dennison, and
                                                       under the      plastic processor PET UK. During
                                                       brand names    the production process, self-
                                                       RESOMER® and   adhesive labels are carried on
                                                       RESOMER®       a transparent PET liner before
                                                       SELECT. These  being applied to the Smartwater bottles. The liner
                                                       poly-lactic-   then previously went into the waste stream. Now,
glycolic-acid (PLGA) copolymers are primarily used                    rather than becoming waste, these liners can now be
to manufacture bioresorbable medical devices and                      retained and used to make new products including
controlled-release formulations for parenteral drug                   PET staple fiber, strapping or thermoformable sheets,
delivery. According to reports the expansion will                     which can then be used to make trays. The initiative
involve construction of a new building adjacent to                    is expected to reduce the carbon footprint of CCEP’s
Evonik’s existing facility in Birmingham. Besides greater             Morpeth factory by approximately 80-100 tonnes of
production capacity, the project will also result in new              CO2 per year, which equates to approximately 15
production clean rooms and a laboratory for polymer                   homes’ electricity use over a year. CCEP’s Morpeth
contract research projects. Commissioning is slated for               factory is the sole site in the U.K. to produce Glacéau
late 2018. Paul Spencer, Head of Biomaterials at Evonik’s             Smartwater, which first launched in 2014. Last month,
Health Care Business Line, said,                                      the factory announced a £14 million ($17.7 million)
                                                                      investment to support the Smartwater brand, with a
"We expect the global demand for biodegradable                        new high-speed fully automated bottling line, more
  polymers to continue to grow in the coming years. With              than doubling production capability to 56,000 bottles
this in mind, we are currently investing to increase the              per hour compared to the previous line’s capability
capacity of our production facilities in order to serve our           of 18,200 bottles per hour. This year, the site expects
global customer base." The expanded plant in Birmingham               to produce around 90 million bottles. Jane Buckley,
is the second investment to serve the growing market                  operations director of CCEP, Morpeth, said: “With
demand after the inauguration of the new manufacturing                the recent site investment in Morpeth considerably
site in Darmstadt two years ago. The Darmstadt unit                   increasing production capabilities, it is more important
capacity will also be increased with the opening of a                 than ever for CCEP to reflect on its waste management
new production line. Moreover, Evonik will open an                    as a business.
applied technology laboratory in Darmstadt at the end of
the year to support its customers in the medical device               “This initiative will be an effective step in recycling more
field. Its first facility of this kind was completed in 2015          of our waste, and working towards our commitment
in Shanghai (China). At these laboratories, customers                 to reducing the carbon footprint of the drink in the
receive prompt support for product development and                    consumer’s hand.
training in the use of Evonik products.

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