Page 43 - Plastics News November 2020
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Husky  Debuts  Mid-Volume  PET  Preform                 Altair Launches Injection Molding Simulation
          System                                                  System


















              usky  Injection  Molding  Systems'  new  NexPET
          Hsystem is described by the company as a game-
          changing mid-volume PET preform molding solution. It
          is designed to help producers introduce multiple new
          applications  into  the  market  quickly  and  cost        ata analytics, simulation, and high-performance
          effectively.  The  preform  system  benefits  both        Dcomputing  company  Altair  has  introduced
                                                                  injection molding simulation software that, it says,
          established  companies  producing  niche  brands  or
                                                                  slashes the cost and time involved in designing parts
          smaller-run  SKUs  as  well  as  emerging  producers
                                                                  for  injection  molding  as  well  as  prototype  molds.
          seeking a fast, low-risk entry into markets, said Husky.
                                                                  Altair's Inspire Mold enables engineers to make better
          It  also  allows  manufacturers  to  respond  nimbly  to   design decisions earlier, reduce costs, speed time-to-
          shifting  market  trends,  such  as  greater  consumer   m a r k e t ,   a n d   o p t i m i z e   t h e   q u a l i t y   a n d
          demand  for  personalized  products.  COVID-19  has     manufacturability of finished parts.
         amplified  this  trend  globally,  according  to  Robert   Altair  Chief  Technical  Officer  James  Dagg  said.
         Domodossola,  President,  Rigid  Packaging.  The         “Inspire Mold puts designers and engineers firmly in
         pandemic has forced many producers to “rapidly adapt     control  of  faster,  more  intelligent,  and  intuitive
         operations  to  scale  up  new  applications  like  hand   evaluation  of  injection  molded  plastic  parts.”
         sanitizer,  disinfectant,  and  other  health,  personal   Manufacturability  of  new  components  can  now  be
                                                                  evaluated at the outset of the development process,
         care, or cleaning related products,” said Domodossola.
                                                                  identifying  possible  warping,  sink  marks,  and  short
         The NexPET system can run up to a 48-cavity mold and
                                                                  shots before costly investments are made in molds.
         is equipped with a number of productivity-enhancing      Design iterations are completed faster, and fewer are
         features. It has Faster mold changeovers along with      needed before an optimal solution is identified. Scrap,
         different  screw  diameters  to  maximize  production     tooling, and rework costs are slashed, and there are no
         output flexibility. The system has a Reflex PET clamp to   requirements  for  specialized,  GPU-computing
                                                                  hardware.  While  injection  molding  simulation  has
         distribute  the  right  amount  of  force  and  maximize
                                                                  been used for many years by plastics specialists, the
         mold life along with a rotating end-of-arm tooling with
                                                                  time and expertise requirements of legacy tools have
         up to three cooling positions to ensure preforms are     limited  their  appeal  to  the  broader  design  and
         ejected at ideal temperatures. It also has one of the    engineering markets. According to Altair Inspire mold
         efficient intuitive, easy-to-use controls. It also comes   is breaking down these barriers. It is easy to learn and
         with a adaptive system that automatically adjusts oil    use.  It  provides  extremely  rapid  model  definition
                                                                  without  meshing.  Most  importantly,  it  solves  the
         pressure to suit applications while conserving energy
                                                                  numerical  equations  fast.  Product  designers  and
         and moreover its has the capability to run recycled PET
                                                                  engineers  can  easily  conduct  virtual  testing,
         pellets and varying quantities of flakes. The NexPET
                                                                  validation,  correction,  and  optimization  of  molding
         system will benefit established companies producing       designs via an intuitive, five-step workflow. Fast, next-
         niche brands or smaller-run SKUs as well as emerging     generation  3D  technology  eliminates  experimental
         producers seeking a fast, low-risk entry into markets.   approximations of traditional 2.5D solvers.


           NOVEMBER  2020                                    43                                     Plastics News
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