Page 32 - Plastics News February 2017
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Features - PVI Show case

integration of a heavy duty single-shaft shredder that is     Vinay Bansod, Chief Technology said that the fourth –
directly connected with the extruder pelletizer.              generation machine is 15 to 20 per cent smaller than
                                                              conventional machines and has been designed for highest
The recycling machine is ideal for PP raffia/PP non-woven     reliability at considerably reduced energy consumption.
manufacturer who process their rejected raffia waste          “Windsor is the only company manufacturing this machine
(tapes, fabric, jumbo big bags, lumps) generated from         in India” Said Vinay Bansod with pride. The size of these
in-house production. The recycled pellets can be put          machines range from 350 tonne to 8,000 tonne and they
directly back into tape extrusion lines for immediate         are very popular in automotive moulding. The machines
reprocessing. These recycled pellets can be loaded in         have been redesigned in a way so as to provide generous
high percentages and still produce excellent fabric with      clamp energy efficiency, advantages of these machines
good tensile strength and elongation. This eliminates the     include low vibration and noise, low maintenance costs,
need of pre-cutting/pre-shredding large-sized, thick or       short dry cycle times, high uptime and identical platens
bulky waste (including hard plastics), feeding the waste      for enhanced mould life, to name some.
directly from the shredder into the extruder at a very fast
and constant rate without over-heating the material. This     Innovation in Recycling Technology
technology ensures continuous and uniform feeding to
the extruder that produces high quality recycled pellets.     GMS Plastic Machinery Pvt. Ltd.

Repro Air – Economic Solution for Film (HDPE                  GMS Plastic Machinery Pvt. Ltd. has developed many
and LDPE)                                                     models of the GMS compact fully automatic recycling
                                                              machine especially for EPS/XPS waste wherein one
This compact, air-cooling film recycling machine is           must feed the scrap material and collect the finished
specially designed for blown film and cast film producers.    granules from the other end of the machine. The
The model can effectively recycle HDPE, LDPE, LLDPE film      machine was display as well. The plant is built with a very
scraps (mono and multi-layer), start-up or changeover film    small footprint area. Emphasis is not only given on size
rolls (film-on-roll), edge-trim waste, T-shirt bag bundles    reduction, but providing adequate utilities and creating a
(cut- offs) from in-house production. lightly-printed film    balance between the output and economical production.
can also be recycled into high quality, uniformed pellets.    The line are energy efficient because power consumption
This air-cooled recycling line does not require any water     is very less compared to traditional recycling lines. The
consumption and takes up very little space, it can fit right  construction is robust and extremely user-friendly. The
next to or in between blown film machines. The pellets        finished granules can be easily compared to virgin alike
produced by the hot die face pelletizer are 100% dry          material because it has the same feel and look like any
and can be put directly back into the production line for     natural granules. The granules are compacted without
immediate reprocessing. POLYSTAR provides very simple         air bubbles providing easy process ability for the final
and user-friendly recycling solutions to both flexible        processor.
packaging film and raffia industries, distributing more
than 1,200 installations in 103 countries worldwide so        Cost Benefit
far. With long term partnership cooperation and valuable
operation feedback from our global customers, POLYSTAR        Compared to the traditional recycling lines the processing
keep accumulating the strength of product research &          cost on the GMS compact recycling line is less than Rs.
development and providing the valuable support back to        6.50 per Kilogram to recycle XPS/EPS waste.
our clients worldwide.
                                                              Special designed force feeder allows the light (0.2)
Windsor Showcases New Patented Technology                     medium density(0.6) waste material to be fed into the
                                                              extruder to ensure compact, continuous and adequate
At the 10th PLASTIVISION INDIA 2017, Windsor showcased        feed to and maintain throughput. This also means that
their tow-platen injection moulding machine that employs      a densifiers/agglomerate are eliminated to ensure
maximum technology while occupying minimum space;             continuous feed to the extruder.

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