Page 86 - Plastics News August 2024
P. 86

PRODUCT NEWS



          What there is to know about micromoulding of

          thin wall cannulas




































                 igh-volume production of small and thin-       bour-intensive and time-consuming, making it
                 walled cannulas  using traditional  meth-      difficult to meet the demands of high-volume
          Hods like extrusion, tipping, and gluing to           production efficiently.
          a metal hub presents several limitations that hin-    Micro injection moulding to the rescue
          der efficiency and quality.
                                                                Modern manufacturing  technologies  like  micro
          Extrusion becomes challenging  for extremely
          small dimensions due to the risk of material in-      injection moulding offer a more streamlined ap-
          consistency, wall thickness irregularities, and po-   proach. Micro injection moulding enables the
          tential  defects.  Tipping,  the process  of adding   creation of intricate and consistent cannula de-
          a plastic or metal tip to the cannula, introduces     signs with precise wall thickness control. It elimi-
          variability in terms of bonding strength and tip      nates the need for separate extrusion, tipping,
          alignment, impacting the precision required for       and gluing steps by producing the entire cannula
          medical procedures.                                   in a  single  mould, enhancing  product  reliability
                                                                and reducing the risk of defects.
          Moreover, the gluing process poses reliability
          concerns as adhesives might degrade over time,        This approach not only improves the quality and
          leading to potential detachment of the cannula        reliability of the cannulas but also offers a more
          from the hub and compromising patient safety.         scalable and cost-effective solution for meeting
                                                                the demands of high-volume production in the
          Furthermore, these traditional methods are la-        medical industry.



             88   PLASTICS NEWS                                                                     August 2024
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